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Top 5 Rotating Equipment Safety Best Practices for Reliability and Maintenance Management
Rotating equipment plays a fundamental role in industrial operations, powering everything from pumps and compressors to turbines and conveyors. However, with its critical function comes significant safety risks. The U.S. Bureau of Labor Statistics (BLS) reports that machinery-related accidents account for nearly 15% of all workplace fatalities in manufacturing and industrial settings. The key to…
Read MoreThe Critical Role of Alignment in Turbine Preventive Maintenance
Alignment is one of the most critical, yet often overlooked, aspects of turbine maintenance. For Maintenance Managers, Maintenance Engineers, and Plant Managers, ensuring proper alignment is vital for the longevity, efficiency, and reliability of turbine systems. Misalignment can lead to catastrophic failures, increased downtime, and significantly higher repair costs. In this article, we will explore…
Read MoreMaximize Equipment Reliability with Condition Monitoring
Your equipment was expensive to design, purchase, and install. This does not include the costs to operate, maintain, diagnose, repair, and ultimately replace. But did you know you can maximize equipment reliability with condition monitoring? We will show you how below. Do I Need Condition Monitoring? Depending on your operation, your rotating equipment could be…
Read MoreUpgrade Legacy Pumps With Modern Materials and the Latest Technology
New and legacy pumps are an essential part of many facilities such as water for municipalities, oil and gas, power generation, manufacturing, and many others. In the end, all pumps eventually succumb to wear, corrosion, and slowdowns or breakdowns. It is critical to have a plan in place for repairs and replacements, but there is…
Read MorePump Cavitation – What Causes it and How to Prevent it
Cavitation can occur in rotating equipment, especially centrifugal pumps. This cavitation can go unnoticed or diagnosed incorrectly. This can lead to issues with production, energy usage, output, lifespan of equipment, and even catastrophic breakdowns. To help with this, we will tell you all about pump cavitation – what causes it and how to prevent it.…
Read MoreShould you Upgrade or Replace Legacy Equipment?
The landscape of industry has changed a great deal, even over the past few years. New technology promises better outcomes that are worth the cost of new equipment. Your legacy equipment may be working just fine, even after its allotted usual lifespan. Or it may be showing signs of aging. But is the investment really…
Read MoreHow Vibration Analysis Optimizes Predictive Maintenance
Vibration analysis is one of the most powerful diagnostic tools to help you monitor, identify, and prevent a mechanical failure in your rotating equipment. It is also an essential component of any predictive maintenance because it can detect upcoming issues in machinery before they lead to catastrophic failures and expensive down time. How Does Vibration…
Read MoreThe Four Pillars of an R&M Assessment
We’ve previously written about how to improve your operation’s performance with an R&M assessment. We cover a lot of good points on what it is and how to perform one successfully. However, it is also essential to understand the 4 pillars of an R&M Assessment, which we will outline below. Safety As always, we make…
Read MoreStrategies to Optimize Condition Monitoring
Not too long ago the equipment you needed to monitor all of your assets was expensive and difficult to operate, especially from one location. As technology has advanced, all of that has changed to encompass your most important assets from onsite to remote. The cost to operate the monitoring equipment has also gone down, as…
Read MoreHow Root Cause Analysis Can Improve Production Reliability
Approximately 20 to 30 % of all industrial maintenance hours are used for Root Cause Analysis, at times called RCA. Time was calculated by counting time used to find cause of problems, elimination, and any reports done at that time. It can also include anything from the time it takes to train operators in new…
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